建邦机械

National High-tech Enterprise

Automatic filling and packaging line solution service provider

support hotline

0757-87393832

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Ultra-clean filling

Construction technology Group passed by30In the process of developing aseptic line, we have developed ultra-clean filling machine. Based on the concept of aseptic technology, sterilization performance is higher than the general ultra-clean filling equipment, using dry sterilization  Dry with sterile hot air  No need to consume water to flush the bottle  No residual water droplets Affect p...

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产品详情

Technical parameters


To adapt to the bottlePET/HDPE/PPThe sealing wayScrew cover 28/38
The host wayRotary weighing typeThe sterilization waysdry
Filling range90ml~1500mlSpeed range4000BPH~36000BPH
The host materials304Stainless steelContact product material316Stainless steel and other food grade materials
Bactericidal agentsPeracetic acid (hydrogen peroxide)Wash after sterilizationHot air decomposition
Screw LIDSMagnetic moment type,Servo optionalCover sterilization methodUltraviolet (uv),Hydrogen peroxide is optional
Filling valvechoose1: liquid two-speed fine filling valve
choose2: piston fruit filling valve
choose3: Initial piston filling+Liquid essence of irrigation
Filling accuracySmall bottle±0.75g~1.5g
Big bottle±0.5‰~1.5‰
Other blocking methodsAluminum foil seal (optional)Specifications switchingQuick insertion and removal of fixture
auxiliary1Hydrogen peroxide carburetorauxiliary2(optional)On-line fruit mixing system
Cleaning methodCustomers can be connected to the whole factoryCIP/SIPsystemauxiliary3(optional)independentCIP/SIP
Filling the environmentUltra-clean laminar flow wind systemCOP/SOPOptional supporting piping and control system
Control systemTouch screen man-machine interfaceManagement controlTouch screen hierarchical password management.
System can be added1VLSHigh viscosity products speed up under pressureSystem can be added2Upper machineSCADA/MESAnd so on.
The safety prevention and controlEquipped with full security defense system Including electromagnetic safety door, multiple emergency stop switch, multi-level overload protection.
The brand of form a complete setSiemensPLC.SICKElectric eye, Siemens touch screen, Schneider power distribution, Danfoss inverter,SEWThe motor, International standard flame retardant cable, etc. Pneumatic part selectionFESTO/SMCEtc.


产品特点

Multiple specifications meet

Filling speed can be according to the actual needs of customers to meet multiple specifications and requirements. Such as:350ml~500mlAvailable in the speed range8000BPH~36000BPHTo choose from,4L~6LProducts can do that6000BPH.Compatibility can also be considered.

Filling system

Filling health grade and filling products: super clean filling method, can fill most yogurt, fruit juice, protein drinks, tea drinks and other products. And can be optional to add fruit filling system and suitable for fruit filling system.

One key operation

The sealing method usually adopts screw cap, which can be used for magnetic torque cap which requires mechanical adjustment of torque, or servo electronic torque adjustable cap which can be adjusted on the touch screen by pressing keys.

A variety of materials

Suitable for various container materials such asPET,HDPE.PPAnd so on.

The sterilization ways

Sterilization, container sterilization using dry vaporization hydrogen peroxide sterilization heating air decomposition, cover sterilization usually using ultraviolet sterilization, if the customer needs a higher level, can also use hydrogen peroxide dry sterilization way to deal with the lid.

Accuracy of unity

Liquid filling method adopts weighing filling, empty bottle weighing, gross weight clearing, net weight filling, weight check after filling and so on. Do not fill without bottles, empty bottles do not fill unqualified weight, filling weight incorrect automatic elimination and other practical functions. At the same time, it has the advantages of high filling precision, low filling discrete value and high precision uniformity.

Piston filling valve

For products containing particles, we can directly choose our special piston filling valve for mixed particles, which can cut off fruit and part of fiber particles. Our specially designed piston filling valve has high precision.

Two-step filling

Because big fruit grain grain, one has2g~4gIt is difficult to achieve high precision with only fruit piston filling valve, so the capacity is80%Fruit piston valve, to carry out the initial filling, after the initial filling, to the weighing filling module, total weight check, on the remaining20%Two speed liquid filling valve is used for fine filling. Ensure high accuracy of fruit grain.

Pressure to accelerate

Our companyVLS(Virtual real-time control of liquid level) Filling system (optional), which can accelerate the filling of thick materials with pressure, and also can defoam products easy to bubble with negative pressure or pressure.

CIP/SIPcleaning

CIP/SIPCleaning, access to most plants equipped with the whole plant cleaning system.

Continuous production

Continuous production time up to72hours~96Hours.

External cleaning

If the customer needs, can buyCOP/SOPExternal spray piping system, can cooperate with the customer's external cleaning machine for cleaning.

产品优势

高填充精度

可以减少客户的材料损失,降低生产成本;

减少人工

用机械替代老公,减轻人员工作强度,有效解决企业照片难的问题;

确保质量

完全封边的填充环境,减少材料和外部接触,避免异物,确保产品质量和安全。

提高效率

快速填充速度,高生产效率。

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